6 Axis Welding Robot with Dual-machine Workstation

6 Axis Welding Robot with Dual-machine Workstation

Welding Robot

Overview

3D Welding Scan Welding Robot

6 Axis MIG Welding Robot With Welding Positioner

Non-Programmer Welding Robot For Steel Structure

Vision System With  3D Camera For Welding Robot    


  • Maximum clamping range

    1200mm

    mm

  • Positioner load

    1.2T

    KN

  • Maximum speed

    426.7°/S

    m/min

introduction

This welding robot system adopts self-developed programming-free, teaching-free, 3D model import to automatically generate welding paths, and can be multi-layered, multi-pass, and sequence-adjustable dedicated welding robot workstation. It is composed of a vertical installation, a 2-axis precision L-shaped positioner and a domestic first-line brand pulse digital welding power supply, suitable for welding the tower foot of the steel structure of the power angle steel tower; the total number of axes is: 6 axes of the robot + 2 axes of the positioner, a total of 8 axes of the workstation,

Dual-machine workstation(one for welding, the other for clamping workpieces).

welding robot with Dual stations.jpg


Application

This equipment is mainly used for welding the main welds of the tower feet, and the software has also improved: welding of small rib plates, and head and corner welding of the main board.


Welding workpiece.jpg

Technical Data

Name

Welding robot

Range of motion

Basic axis

JI

±175°

Maximum speed

Basic axis

J1

172.1°/S

Type

Vertical joint 6 degrees of freedom

J2

-60°+175°

J2

135.1°/S

Main application

Welding

J3

-85°+170°

J3

259.3°/S

Specifications

BR-2010A

Arm Axis

J4

±150°

Arm Axis

J4

294.1°/S

Maximum load

6KG

J5

-130°+105°

J5

294.1°/S

Position repeatability

±0.08mm

J6

±220°

J6

426.7°/S

P point motion range

See picture

Maximum reach

2116mm

Installation method:

 Ground, hanging, side installation

Power capacity

3KVA

Environmental conditions for use

0-45°C,20-80%RH(No   condensation)

Main body weight

230kg

Protection level

Equivalent   to IP65



No.

Name

Intelligent tower foot welding robot

1.       

Configuration

welding robot,precision   positioner, welding machine

2.       

Robot specifications

BR-2010A Pro, 18KG load welding robot,

3.       

Programming method

No need for programming   and teaching, 3D graphics imported and automatically generated

4.       

Positioning and correction

±30mm laser positioning,   parametric calculation

5.       

Positioner load

1.2T 

6.       

Maximum clamping range

1200mm

7.       

Positioner repeatability

±0.1mm

8.       

Welding power supply

Aotai NBC-500RP Plus Digital Pulse Power   Supply

9.       

Safety protection

Anti-collision welding gun

10.    

Welding workpiece requirements

The tower foot of the stiffening plate is not assembled,   and the main material of the boot plate is not the tower foot of the angle   steel. The maximum gap between the assembled tower feet shall not exceed 4mm

11.    

Welding tower foot range

200*200*200-1200*1200*1200

12.    

Welding wire specifications

Φ1.2mmΦ1.4mmΦ1.6mm

 

13.    

Voltage

Three-phase   AC 380V±10% 50Hz±1


Workpiece

Features

3D Scanning and Automatic Planning of Welding Path

The original programming-free software can automatically plan the tower angle welding path regardless of the size of the tower angle by simply importing the 3D model (the software comes with a welding program package), or it can be based on the company's welding standards.

3D Scanning and Automatic Planning of Welding Path

3-In-1 Visual System

It adopts a 3-in-1 visual system of laser scanning, positioning, and photography, plus built-in weld tracking, to correct deviations during assembly in time, and can quickly correct welding paths.

3-In-1 Visual System

The positioner is safer and more reliable.

The positioner adopts 140m2 high temperature resistant and highly flexible tin-plated wire of international brands, and the hidden direct connection is safe and reliable.

The positioner is safer and more reliable.

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