Intelligent Welding Robot with Ground rail for Steel Structure

Intelligent Welding Robot with Ground rail for Steel Structure

Welding Robot

Overview

3D Drawing Scan Automatic Welding Robot

Non Programme Welding Robot For Steel Structure

Advance Scanner Welding Robot Manufacturer


  • Position repeatability

    ±0.08mm

    mm

  • Power capacity

    5KVA

    KN

  • Maximum speed

    426.7°/S

    m/min

introduction

The ground-rail single-machine intelligent welding workstation is mainly used for robot-automated welding of various steel structure fillet welds. The workstation meets the welding requirements of fillet welds such as H-shaped steel structures and diaphragms.

Each ground-rail welding workstation includes a control system, a ground-rail walking mechanism, an arc welding robot, a welding power source and cooling water tank, an intelligent welding vision system, a water-cooled welding gun, and a gun cleaning station.


welding robot with Ground rail.jpg

                           



Application

Our Welding Robot Mainly used in H-shaped steel columns, roof beams, crane beams (travel track beams), brackets, purlins and other relatively open steel structure products.

Welding seam form: straight flat fillet weld, flat folding fillet Weld, fillet weld in the vertical position, corner wrapping welding(excluding multi-layer and multi-pass).


walking welding robot.jpg

Technical Data

Name

Welding robot

Range   of motion

Basic   axis

JI

±173°

Maximum   speed

Basic   axis

J1

122.9°/S

Type

Vertical joint 6 degrees of freedom

J2

+85°-150°

J2

93.1°/S

Main application

Welding

J3

±80°

J3

137.2°/S

Specifications

BR-2010A   Pro

Arm   Axis

J4

±150°

Arm   Axis

J4

294.1°/S

Maximum load

10KG

J5

+130°-105

J5

294.1°/S

Position repeatability

±0.08mm

J6

±220°

J6

426.7°/S

P point motion range

See picture

Maximum reach

2116mm

Installation method:

 Ground, hanging, side   installation

Power capacity

5KVA

Environmental conditions for use

0-45°C,20-80%RH(No   condensation)

Main body weight

230kg

Protection level

Equivalent   to IP54


Robot control system related parameters:

Functional unit

Specifications

Technical indicators

Main power supply

Rated voltage

Three-phase AC 380V±10%


Power supply frequency

50Hz~60Hz, fluctuation range ±5%


Total power

3.5kW

IO   expansion board

Digital output

20 PNP high-level outputs


Digital input

27 NPN low-level inputs (IN1-IN3 can   be switched to high-level valid)


Analog output

4 0-10v analog outputs (maximum   output load capacity 50mA)


PWM output signal interface

PWM signal level is optional for 24v   or 5v.

Bus   master

USB interface

6 standard USB3.0 interfaces


Ethernet

3 interfaces, the interface is located on the controller, standard RJ45   interface. It can be used to connect network devices (such as network   cameras, lasers with network communication, etc.), switches, etc.


EtherCAT

1 channel, supports remote IO   modules, ANYBUS gateway module expansion, welding machines, etc.


DVI-I display interface

Can be used to connect to displays,   compatible with digital signals and analog signals.


RS232 interface

Can be used to connect RS232 serial   communication equipment

Control cabinet dimensions

W555mm×D560mm×H1165mm(excluding aviation plug)

Weight

125kg

environment

Protection level of electric cabinet

IP54, cooling unit IP30


Cooling method

Air cooling


Installation method

Vertical


Usage place

Indoor, not exposed to direct sunlight, no dust, corrosive gas,   flammable gas, oil mist, water vapor, dripping water or salt, etc.


Ambient temperature

0℃~45℃


Ambient humidity

80%RH, no condensation (40℃)



Workpiece

Features

.Intelligent operating system

The self-developed system has the main function of deeply integrating the welding process, importing it into a three-dimensional model, accurately locating the weld of the entire component through a visual system, and automatically generating a welding program based on the actual contour of the position in the model. The software is deployed on a PC system, which can be placed in any location and can be remotely controlled through wireless routing, that is, the on-site equipment can be directly operated for welding in the office.

.Intelligent operating system

Programming-Free and Demonstration-Free Configuration

No programming required, no teaching needed. Import the drawing and the 3D model will be automatically generated. The system has an intelligent welding program package that directly matches the planned welding path. The welding posture, positioning posture, and idle movement path are all calculated by the software. The no-programming-no-teaching function is only applicable to steel structure workpieces.

Programming-Free and Demonstration-Free Configuration

Dual Camera Tracking

The two robots can operate on the same track, which not only saves costs but also enhances efficiency - the control of the two robots is separate, allowing them to operate independently. Welding Robot With Ground Rail Equipped with one or two cameras. The larger camera scans the workpiece, automatically generates a map, and determines welding positions. Areas not requiring welding can be marked for exclusion on the screen. (This technology is still developing; manual input via software-drawn diagrams is available for troubleshooting.) The smaller camera tracks the workpiece, analyzes thickness, assesses weld bead width, determines welding positions and sequence (positioning), and performs the weld. It supports various welding methods including segment welding and multi-pass welding.

Dual Camera Tracking

Multiple configurations supported

There is an anti-collision sensor at the front end of the robot, which can stop the machine in time for protection in case of collision. At the same time, the automatic gun cleaning and wire cutting system can be configured according to needs.

Multiple configurations supported

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