Intelligent Welding Robot with 3D Drawing Scan Automatic

Intelligent Welding Robot with 3D Drawing Scan Automatic

Welding Robot

Overview

3D Drawing Scan Automatic Welding Robot

Non Programme Welding Robot For Steel Structure

Advance Scanner Welding Robot Manufacturer



  • Position repeatability

    ±0.08mm

    mm

  • Power capacity

    5KVA

    KN

  • Maximum speed

    426.7°/S

    m/min

introduction

Our robot provides users with simple and fast intelligent solutions for automatic welding of pipe towers steel structure.By fully combining and applying robotcontrol technology, 3D vision technology,edge computing technology and welding process,it solves the pain points of traditional robot welding in one stop, such as long teaching time, high learning cost, reduced efficiency and increased labor cost caused by machine replacement.

Welding robot

Application

Track-walking welding robot, suitable for large workpieces: H-beam columns, roof beams, crane beams (crane track beams), Steel Frame, Channel steel, and other relatively open workpieces. The workpiece needs to be flipped over and re-scanned after flipping.

walking welding robot.jpg

Technical Data

Name

Welding robot

Range   of motion

Basic   axis

JI

±173°

Maximum   speed

Basic   axis

J1

122.9°/S

Type

Vertical joint 6 degrees of freedom

J2

+85°-150°

J2

93.1°/S

Main application

Welding

J3

±80°

J3

137.2°/S

Specifications

BR-2010A   Pro

Arm   Axis

J4

±150°

Arm   Axis

J4

294.1°/S

Maximum load

10KG

J5

+130°-105

J5

294.1°/S

Position repeatability

±0.08mm

J6

±220°

J6

426.7°/S

P point motion range

See picture

Maximum reach

2116mm

Installation method:

 Ground, hanging, side   installation

Power capacity

5KVA

Environmental conditions for use

0-45°C,20-80%RH(No   condensation)

Main body weight

230kg

Protection level

Equivalent   to IP54


Robot control system related parameters:

Functional unit

Specifications

Technical indicators

Main power supply

Rated voltage

Three-phase AC 380V±10%


Power supply frequency

50Hz~60Hz, fluctuation range ±5%


Total power

3.5kW

IO   expansion board

Digital output

20 PNP high-level outputs


Digital input

27 NPN low-level inputs (IN1-IN3 can   be switched to high-level valid)


Analog output

4 0-10v analog outputs (maximum   output load capacity 50mA)


PWM output signal interface

PWM signal level is optional for 24v   or 5v.

Bus   master

USB interface

6 standard USB3.0 interfaces


Ethernet

3 interfaces, the interface is located on the controller, standard RJ45   interface. It can be used to connect network devices (such as network   cameras, lasers with network communication, etc.), switches, etc.


EtherCAT

1 channel, supports remote IO   modules, ANYBUS gateway module expansion, welding machines, etc.


DVI-I display interface

Can be used to connect to displays,   compatible with digital signals and analog signals.


RS232 interface

Can be used to connect RS232 serial   communication equipment

Control cabinet dimensions

W555mm×D560mm×H1165mm(excluding aviation plug)

Weight

125kg

environment

Protection level of electric cabinet

IP54, cooling unit IP30


Cooling method

Air cooling


Installation method

Vertical


Usage place

Indoor, not exposed to direct sunlight, no dust, corrosive gas,   flammable gas, oil mist, water vapor, dripping water or salt, etc.


Ambient temperature

0℃~45℃


Ambient humidity

80%RH, no condensation (40℃)




Workpiece

Features

No programming and No Teaching

Importing the drawings automatically generates a three-dimensional model. The system has an intelligent welding program package that directly matches the planned welding path. The welding posture, positioning posture, and travel path are all calculated by the software.

No programming and No Teaching

improved welding efficiency.

One operator can manage several robots, which has solved the problems of a shortage of welders and high wages for welders, reduced labor intensity, and improved welding efficiency.

improved welding efficiency.

Customized according to requirements

The two robots can operate in tandem, which not only saves costs but also enhances efficiency - the control of the two robots is separate, allowing them to operate independently.

Customized according to requirements

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