JGX1010 CNC Angle Steel Punching Shearing Marking Machine

JGX1010 CNC Angle Steel Punching Shearing Marking Machine

JGX series CNC Angle Lines

Overview

CNC Angle Steel Punching Shearing Marking Machine

CNC Angle Line for Tower Fabrication

CNC Angle Line for Steel Structure

CNC Angle Line for Telecom Tower

CNC Angle Line for Power Transmission Tower

CNC Angle Line for Prefabricated Building


  • Maximum angle length(mm)

    100×100×10

    mm

  • Punching force(KN)

    800

    KN

  • Feeding speed(m/min)

    30-80m/min

    m/min

introduction

Introduction to JGX1010 Single-Blade Shearing Angle Steel Line

The JGX1010 Single-Blade Shearing Angle Steel Line is a compact, cost-effective automated machining device tailored for medium-and-small-sized angle steel processing tasks, integrating infeeding, marking, punching and single-blade shearing in one seamless workflow.

Specifically designed for angle steel ranging from 40×40×3mm to 100×100×10mm, this equipment is equipped with a high-precision servo drive system and PLC control unit, delivering a hole position tolerance of ≤±0.1mm and a shearing length tolerance of ≤±0.5mm. With a reliable shearing force of 2500KN, it can efficiently cut medium-thickness angle steel materials without burrs or deformation.

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The machine's automated punching system is capable of handling different sizes of steel angles, making it ideal for various industries that require intricate cutting and punching operations. With its advanced shearing system, the CNC machine can perform straight or angled cuts with accuracy and ease. 

One of the most significant advantages of this machine is its ability to maximize production output while reducing labor costs. The CNC technology allows for the automation of most manufacturing processes, freeing up operators to perform other tasks. Furthermore, the efficiency of the machine results in higher output and improved turnaround time, making it an ideal tool for businesses that require high volume production.

In conclusion, the China CNC Angle Steel Punching Shearing Marking Machine combines cutting-edge technology, high-quality materials, and advanced engineering to produce a machine that is both efficient and user-friendly. Its multi-functional capabilities, precision, and speed make it an indispensable tool for steel manufacturers, and its overall performance and reliability make it a valuable investment for any business looking to improve its production processes.

Application

Applications of JGX1010 Single-Blade Shearing Angle Steel Line


The JGX1010 angle steel line is a compact, cost-effective automated machining device tailored for medium-and-small-sized angle steel processing, with a focus on lightweight, precision components. Its core application scenarios are as follows:

Small-Sized Steel Structure Accessories Production

It is ideal for processing angle steel parts such as brackets, connecting plates and reinforcing ribs for small steel structures, including workshop partitions, steel platforms and handrails. The equipment’s high-precision punching and shearing performance ensures the tight fit of accessories, reducing on-site modification work.

1. Lightweight Communication Tower Fabrication

Targeting the production of small communication towers, signal base stations and microwave tower components, it processes angle steel within the range of ∠40×40×3mm to ∠100×100×10mm. Its fast parameter switching function meets the diversified processing needs of different tower models, shortening the production cycle of communication infrastructure.

2. Building Bracket and Keel Machining

It is widely used in machining angle steel keels for interior decoration, curtain wall brackets and door/window frame reinforcements. The 2500KN shearing force can efficiently cut medium-thickness angle steel, and the burr-free cutting surface improves the aesthetic and structural stability of building components.

3. Hardware Processing Workshop

For small hardware factories specializing in angle steel cutting and punching, the JGX1010’s compact footprint (no need for large workshop space) and user-friendly operation make it a cost-effective choice. It supports batch processing of customized angle steel parts, such as shelf supports and equipment bases.

4. Prefabricated Component Small Parts Production

In the prefabricated building industry, it processes small angle steel components for prefabricated houses and modular cabins, such as corner connectors and floor supports. The integrated marking function realizes traceable management of components, meeting the quality inspection requirements of prefabricated construction projects.

cnc angle line application.jpg

Technical Data


TECHNICAL SPECIFICATION
ModelJGX1010
FunctionAutomatic punching, shearing and marking on angle steel
Processing areaMinimum angle length (mm)40*40*3
Maximum angle length (mm)100*100*10
Maximum angle length (m)9(12)
PunchingPunching force800
Number of punches per side3
Max.punching hole size26
22*50
Adjustment range20-180
Marking Force (KN)Marking Force700
Group of marking characters4
Qty of marking characters12
Character size14*10*19
ShearShear nominal force (KN)1250
Shear modeSingle
CNC axis number3
Feeding speed (m/min)40-80
Feeding modeServo infeeding
Programming accuracyReunie with GB2694-2010
Programming modeAuto CAD (NC,Dxf) OR Sample software
Program functionReal-time monitoring, fault display ,fault alarm ,etc
Overall size (m)24*7*2.2



Workpiece

Features

Punching Process

As a core machining procedure of the angle steel line, punching is designed to drill through holes, slotted holes or special-shaped holes at designated positions on angle steel, laying a foundation for subsequent bolt connection and assembly. Driven by the hydraulic station, the punching unit completes the stamping action with high-precision punch heads. Equipped with replaceable customized molds, it supports angle steel of various specifications

Punching Process

Marking Process

Different from daily "typing", marking in the angle steel line refers to industrial identification marking, which is a key link for product quality traceability. Common marking methods include disc marking, pneumatic marking and laser marking. The process engraves key information (angle steel specifications, material grades, production batch numbers, manufacturer logos, etc.) on the surface of angle steel through mechanical rolling or impact.

Marking Process

Electrical System

The electrical system is the "nerve center" of the angle steel line, integrating PLC controllers, servo drives, electrical control cabinets, sensors, buttons and indicator lights. It is responsible for coordinating the linkage of all components (feeding, marking, punching, shearing), receiving and processing operation instructions from the control panel, and real-time monitoring the operating status of each unit.

Electrical System

Shearing Process

Shearing is the fixed-length cutting procedure of the angle steel line, which cuts the angle steel that has completed punching and marking into finished workpieces according to preset dimensions.

Shearing Process

Infeeding Channel

The infeeding channel is a dedicated conveying component connecting the infeeding carriage and the processing unit, mainly responsible for guiding and positioning the raw angle steel during the feeding process.

Infeeding Channel

Hydraulic Station

As the "power source" of the angle steel line, the hydraulic station provides stable hydraulic power for high-load processes such as punching and shearing. It is composed of hydraulic pumps, oil tanks, electromagnetic directional valves, relief valves, pressure gauges and oil filters. The variable displacement piston pump design realizes energy saving and noise reduction; the circulating oil filtration system ensures the cleanliness of the hydraulic oil and extends the service life of hydraulic components.

Hydraulic Station

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