Intelligent Welding Robot for H Beam Steel Structures

Intelligent Welding Robot for H Beam Steel Structures

Welding Robot

Overview

Advance Scanner Welding Robot Manufacturer

Steel Frame Welding Robot

3D Welding Scan Welding Robot

  • Position repeatability

    ±0.08mm

    mm

  • Power capacity

    5KVA

    KN

  • Maximum speed

    426.7°/S

    m/min

introduction

The self-developed system has the main function of deeply integrating the welding process, importing it into a three-dimensional model, accurately locating the weld of the entire component through a visual system, and automatically generating a welding program based on the actual contour of the position in the model.

The software is deployed on a PC system, which can be placed in any location and can be remotely controlled through wireless routing, that is, the on-site equipment can be directly operated for welding in the office.

Product features:

1) The system can meet the normal operation of two shifts per day (8 hours per shift) and maintain stable accuracy.

2) The design drawings of the workstation have been repeatedly demonstrated and simulated. The design strength of each component is reliable and easy to assemble and maintain. On the premise of ensuring the function, the appearance is guaranteed.

3) All purchased parts of the workstation equipment are provided by well-known manufacturers in the industry (see the configuration list for details). The quality of all processed parts has been strictly checked, the strength meets the standard, the performance is excellent and the movement is stable.

4) The measurement units of the parts and instruments of the workstation equipment and all drawings and materials are all in accordance with the national standard (GB); the design, manufacture and materials used of all instruments and components should comply with ISO and IEC standards or other equivalent standards.


Welding robot for steel.jpg

Application

Our welding robots are mainly applied to the following steel structure components. including H-shaped steel columns, roof beams, crane beams (travel track beams),, purlins and other relatively open steel structure products;



Welding robot for steel structures.jpg

Technical Data

Name

Welding robot

Range   of motion

Basic   axis

JI

±173°

Maximum   speed

Basic   axis

J1

122.9°/S

Type

Vertical joint 6 degrees of freedom

J2

+85°-150°

J2

93.1°/S

Main application

Welding

J3

±80°

J3

137.2°/S

Specifications

BR-2010A   Pro

Arm   Axis

J4

±150°

Arm   Axis

J4

294.1°/S

Maximum load

10KG

J5

+130°-105

J5

294.1°/S

Position repeatability

±0.08mm

J6

±220°

J6

426.7°/S

P point motion range

See picture

Maximum reach

2116mm

Installation method:

 Ground, hanging, side   installation

Power capacity

5KVA

Environmental conditions for use

0-45°C,20-80%RH(No   condensation)

Main body weight

230kg

Protection level

Equivalent   to IP54


Robot control system related parameters:

Functional unit

Specifications

Technical indicators

Main power supply

Rated voltage

Three-phase AC 380V±10%


Power supply frequency

50Hz~60Hz, fluctuation range ±5%


Total power

3.5kW

IO   expansion board

Digital output

20 PNP high-level outputs


Digital input

27 NPN low-level inputs (IN1-IN3 can   be switched to high-level valid)


Analog output

4 0-10v analog outputs (maximum   output load capacity 50mA)


PWM output signal interface

PWM signal level is optional for 24v   or 5v.

Bus   master

USB interface

6 standard USB3.0 interfaces


Ethernet

3 interfaces, the interface is located on the controller, standard RJ45   interface. It can be used to connect network devices (such as network   cameras, lasers with network communication, etc.), switches, etc.


EtherCAT

1 channel, supports remote IO   modules, ANYBUS gateway module expansion, welding machines, etc.


DVI-I display interface

Can be used to connect to displays,   compatible with digital signals and analog signals.


RS232 interface

Can be used to connect RS232 serial   communication equipment

Control cabinet dimensions

W555mm×D560mm×H1165mm(excluding aviation plug)

Weight

125kg

environment

Protection level of electric cabinet

IP54, cooling unit IP30


Cooling method

Air cooling


Installation method

Vertical


Usage place

Indoor, not exposed to direct sunlight, no dust, corrosive gas,   flammable gas, oil mist, water vapor, dripping water or salt, etc.


Ambient temperature

0℃~45℃


Ambient humidity

80%RH, no condensation (40℃)




Workpiece

Features

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