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KN
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Our robot provides users with intelligent solutions for simple and fast automatic weldingof power tower feet.
Through the full combination and application of robot control technology, 3D visiontechnology, edge computing technology and welding process, one-stop solution to the traditional robot welding teaching time is long, high learning cost, replacing humans with machines leads to the pain points of reduced efficiency and increased labor costs.

Customize a set of exclusive welding solutions for power tower feet, and efficientlycomplete the welding task of multi-variety and small-batch workpieces!

Name | Welding robot | Range of motion | Basic axis | JI | ±175° | Maximum speed | Basic axis | J1 | 172.1°/S |
Type | Vertical joint 6 degrees of freedom | J2 | -60°+175° | J2 | 135.1°/S | ||||
Main application | Welding | J3 | -85°+170° | J3 | 259.3°/S | ||||
Specifications | BR-2010A | Arm Axis | J4 | ±150° | Arm Axis | J4 | 294.1°/S | ||
Maximum load | 6KG | J5 | -130°+105° | J5 | 294.1°/S | ||||
Position repeatability | ±0.08mm | J6 | ±220° | J6 | 426.7°/S | ||||
P point motion range | See picture | Maximum reach | 2116mm | Installation method: | Ground, hanging, side installation | ||||
Power capacity | 3KVA | Environmental conditions for use | 0-45°C,20-80%RH(No condensation) | ||||||
Main body weight | 230kg | Protection level | Equivalent to IP65 | ||||||
No. | Name | Intelligent tower foot welding robot |
1. | Configuration | welding robot,precision positioner, welding machine |
2. | Robot specifications | BR-2010A Pro, 18KG load welding robot, |
3. | Programming method | No need for programming and teaching, 3D graphics imported and automatically generated |
4. | Positioning and correction | ±30mm laser positioning, parametric calculation |
5. | Positioner load | 1.2T |
6. | Maximum clamping range | 1200mm |
7. | Positioner repeatability | ±0.1mm |
8. | Welding power supply | Aotai NBC-500RP Plus Digital Pulse Power Supply |
9. | Safety protection | Anti-collision welding gun |
10. | Welding workpiece requirements | The tower foot of the stiffening plate is not assembled, and the main material of the boot plate is not the tower foot of the angle steel. The maximum gap between the assembled tower feet shall not exceed 4mm |
11. | Welding tower foot range | 200*200*200-1200*1200*1200 |
12. | Welding wire specifications | Φ1.2mm、Φ1.4mm、Φ1.6mm;
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13. | Voltage | Three-phase AC 380V±10% 50Hz±1 |
CNC dual-axis L-type positioner, vertical and horizontal axes, heavy-load helical gear, roller high-precision slewing support, RV robot-specific high-torque, high-precision reducer, large inertia brake servo motor. Precise and stable positioning, long service life, special fast clamping chuck, fast and firm clamping. Ensure accurate, stable and safe displacement angle.
The positioner utilizes internationally branded, high-temperature resistant tin-plated wires with a cross-section of 140 mm², offering excellent flexibility. The concealed direct wiring ensures safe and reliable operation.
The equipment has a high degree of automation and one-button start, automatically completing the welding of the entire tower angle
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