Quick-Change Cassete Type High Efficiency Roll Forming Machne

Quick-Change Cassete Type High Efficiency Roll Forming Machne

Inquiry
Roll forming lines

Overview

Quick Change Roll Forming Machine 

cz roll forming machine

cz  interchange forming machine

cz fast changing roll forming machine

CZU Purlin roll forming machine 

Customizable Roll forming machine

CZ Purlin interchange  roll forming machine 


  • Strip Width（mm）

    <100mm

    mm

  • Certification

    CCC, ISO9001, CE

    KN

  • Yield Strength of Raw Materials(MPa)

    235MPa

    m/min

introduction

The Quick-Change Box Type High-Efficiency Roll Forming Machine is an advanced metal forming equipment designed for producing various metal profiles with exceptional efficiency, precision, and flexibility. Also known as cassette-type quick change roll forming machine, it features a revolutionary modular cassette system that allows for ultra-fast tooling changes, significantly reducing downtime between production runs of different profiles. This machine combines the advantages of box-type frame stability with high-speed forming capabilities, making it ideal for manufacturers handling multiple product specifications and small-to-medium batch production.





Application

This production line has widen application,mainly include:  industrial buildings, as well as buildings for emergency and disaster relief, disaster relief, and post-disaster reconstruction houses.


image.png


The finished light steel keel is a new type of building material, which has the characteristics of light weight, large span, good impact performance, and good structural seismic performance.


image.png




Technical Data

Description of Machine component

MaterialPregalvanized GI and CR
Yield strength of raw materials235Mpa
Tensile strength of raw materials550Mpa
Coil OD≤Ф1300 mm
Coil IDФ508mm
Strip width≤100mm
Strip thickness≤1~2.25mm
Single roll weight≤1000 kg

Description of main electrical components

PLCMitsubishi
InverterDelta
Touch screenVinylon (Taiwan, China)
Low-voltage electrical appliancesSch neider (France)
EncoderOmron (Japan)
Servo controllerYaskawa (Japan)


Workpiece

Quick-Change Cassete Type High Efficiency Roll Forming Machne
Quick-Change Cassete Type High Efficiency Roll Forming Machne
Quick-Change Cassete Type High Efficiency Roll Forming Machne

Features

Quick-change roller bending forming machine

The forming unit adopts a quick-change structure. Three sets of quick-change units and rolls are configured for three types of products. When changing products, only the quick-change tooling needs to be quickly replaced, which is convenient and fast. The replacement time is approximately 30 minutes. Forming unit adopts independent frame (memorial arch type mode). Motor and reducer drive, and transmission is divided into reducer box and coupling. The forming roller is designed through professional software. The material is high-quality die steel Cr12, and the hardness after quenching is HRC58~62. After the surface of the roller is precisely processed, it undergoes polishing treatment. The roller has high precision and a long service life.

Quick-change roller bending forming machine

Electrical control unit

The entire line adopts a human-machine control mode combining PLC and touch screen. The specification parameters, quantity and unified parameters of the fabricated parts can be set through the touch screen. Multiple sets of operation instructions can be stored at one time. It has a high degree of automation and an alarm function in case of abnormality on the production line. The operation of the entire production line can be monitored through the control system. After power failure or abnormal shutdown, it can continue processing according to the previously set working parameters.

Electrical control unit

hydraulic system

There are a total of three hydraulic systems. One set provides power support for the uncoiler, another set provides action support for punching, and the third set provides power support for cutting.By adopting a combined structure of pumps and accumulators, the blanking and shearing actions are fast, which increases the production line speed. The air-cooled cooler is adopted for heat dissipation, meeting the production requirements under high load and relatively high temperature conditions. This hydraulic system is a rapid hydraulic system, suitable for high-speed punching, hole roller and shearing cold bending production lines. The main hydraulic components adopt products from Beijing Huade.

hydraulic system

Recommend Related Products

Need Help?
PD2016 Series High Accuracy Column CNC Drilling Machine for Steel Plates

PD2016 Series High Accuracy Column CNC Drilling Machine for Steel Plates

CNC Plate Drilling MachineCNC Steel Drilling MachineCNC...
High Speed JGX1616 Series CNC Angle Steel Punching Shearing Marking Machine

High Speed JGX1616 Series CNC Angle Steel Punching Shearing Marking Machine

CNC Angle Steel Punching Shearing Marking Machine CNC A...
Multi-Specification Storage Shelf Roll Forming Machine

Multi-Specification Storage Shelf Roll Forming Machine

Storage rack is widely applied in storage and logistic ...
JGX2020S Series CNC Angle Steel Punching Marking Shearing Production Line For Tower Transmission

JGX2020S Series CNC Angle Steel Punching Marking Shearing Production Line For Tower Transmission

CNC angle steel punching lineCNC Punching Marking Shear...
JGX 2020 Series Cnc Angle Steel Punching Cutting Machine For High Voltage Tower

JGX 2020 Series Cnc Angle Steel Punching Cutting Machine For High Voltage Tower

CNC angle steel punching lineCNC Punching Marking Shear...
PHD2016 Series High Speed Gantry Movable CNC Drilling Milling Tapping Machine

PHD2016 Series High Speed Gantry Movable CNC Drilling Milling Tapping Machine

CNC Plate Steel Drilling MachineCNC Drilling MachineCNC...
CZ Roll Forming Machine

CZ Roll Forming Machine
Raintech PHD5050 Series CNC Plate Steel Drilling Milling and Tapping Machine for Steels Structure Industry

Raintech PHD5050 Series CNC Plate Steel Drilling Milling and Tapping Machine for Steels Structure Industry

CNC Plate Steel Drilling MachineCNC siemens control dri...
Raintech PV Solar Bracket roll forming machine

Raintech PV Solar Bracket roll forming machine

Solar Strut roll forming machineSolar Rack roll forming...
CU Universal Shaft Automatic Adjustable Roll Forming Line

CU Universal Shaft Automatic Adjustable Roll Forming Line

cz roll forming machinecz interchange forming machinecz...

Start Your Most Profitable Partnership Today!

Inquiry FAQ Online mesaages Contact us

Products

Quick links

contact us

Copyright © Shandong Raintech Group All Rights Reserved. | Privacy Policy | Powed by Yandex

  • Facebook
  • Twitter
  • LinkedIn
  • WhatsApp
  • YouTube
  • YouTube