Intelligent Vision System Welding Robot With Positioner

Intelligent Vision System Welding Robot With Positioner

Welding Robot

Overview

3d Welding Scan Welding Robot

Automatic Welding robot

Robotic Welding Machine


  • Maximum clamping range

    1200mm

    mm

  • Positioner load

    1.2T

    KN

  • Maximum speed

    426.7°/S

    m/min

introduction

Our welding robots can meet the demands of various product types. New products can be welded in just 3 minutes without the need to switch programs. The welding procedures are automatically generated, and the product adaptability exceeds 90%.

ROGRAM FEATURES:

1.Quick installation step, plug and play;

2.Quick replacement of the workpiece program, no teaching programming;

3.Quick training,easy to use;4.Stable and improve the welding quality, the welding quality can be reflected in the form ofnumerical value;

5.Increase labor productivity;

6.Improve the labor intensity of workers and enable them to work in hazardous conditions;

welding robot with Dual stations.jpg


Application

The Tower Foot Welding Robot is an automated solution specifically designed to address the most cumbersome, critical and time-consuming welding process in the manufacturing of power towers. Its core product is targeted at various voltage-level transmission line tower foot components, pipe-board connection nodes of steel tube towers (transmission lines), some base components of communication towers and wind turbine towers, as well as box-type and cross-type joints in other heavy steel structures that require a large amount of deposited metal.

Welding workpiece-2.jpg

Technical Data

Name

Welding robot

Range of motion

Basic axis

JI

±175°

Maximum speed

Basic axis

J1

172.1°/S

Type

Vertical joint 6 degrees of freedom

J2

-60°+175°

J2

135.1°/S

Main application

Welding

J3

-85°+170°

J3

259.3°/S

Specifications

BR-2010A

Arm Axis

J4

±150°

Arm Axis

J4

294.1°/S

Maximum load

6KG

J5

-130°+105°

J5

294.1°/S

Position repeatability

±0.08mm

J6

±220°

J6

426.7°/S

P point motion range

See picture

Maximum reach

2116mm

Installation method:

 Ground, hanging, side installation

Power capacity

3KVA

Environmental conditions for use

0-45°C,20-80%RH(No   condensation)

Main body weight

230kg

Protection level

Equivalent   to IP65




No.

Name

Intelligent tower foot welding robot

1.       

Configuration

welding robot,precision   positioner, welding machine

2.       

Robot specifications

BR-2010A Pro, 18KG load welding robot,

3.       

Programming method

No need for programming   and teaching, 3D graphics imported and automatically generated

4.       

Positioning and correction

±30mm laser positioning,   parametric calculation

5.       

Positioner load

1.2T 

6.       

Maximum clamping range

1200mm

7.       

Positioner repeatability

±0.1mm

8.       

Welding power supply

Aotai NBC-500RP Plus Digital Pulse Power   Supply

9.       

Safety protection

Anti-collision welding gun

10.    

Welding workpiece requirements

The tower foot of the stiffening plate is not assembled,   and the main material of the boot plate is not the tower foot of the angle   steel. The maximum gap between the assembled tower feet shall not exceed 4mm

11.    

Welding tower foot range

200*200*200-1200*1200*1200

12.    

Welding wire specifications

Φ1.2mmΦ1.4mmΦ1.6mm

 

13.    

Voltage

Three-phase   AC 380V±10% 50Hz±1




Workpiece

Features

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