Non-Programmer Welding Robot for Power tower foot

Non-Programmer Welding Robot for Power tower foot

Welding Robot

Overview

Non-Programmer Welding Robot

Advance Scanner Welding Robot

3D Drawing Scan Automatic Welding Robot

  • Maximum clamping range

    1200mm

    mm

  • Positioner load

    1.2T

    KN

  • Maximum speed

    426.7°/S

    m/min

introduction

The original programming-free software can automatically plan the tower angle welding path regardless of the size of the tower angle by simply importing the 3D model (the software comes with a welding program package), or it can be based on the company's welding standards.

1) You can manually adjust the welding parameters in the upper computer system of the random computer, or you can directly program the parameters.

2) You can convert the program of the next workpiece while welding the workpiece, realizing the simultaneous welding and program conversion, and improving the work efficiency of the workstation.

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Application

Tower foot welding robots are primarily employed in the manufacturing of power transmission line towers, specifically for automating the welding of tower base sections (or "legs"). These robots are designed to handle the critical, heavy-duty welding tasks involved in producing the load-bearing connection points between the tower superstructure and its foundation.

This technology is also adaptable for welding similar heavy-section structural nodes in communication towers, wind turbine towers, and other lattice steel structures requiring high-quality, high-volume welds.


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Technical Data

Name

Welding robot

Range of motion

Basic axis

JI

±175°

Maximum speed

Basic axis

J1

172.1°/S

Type

Vertical joint 6 degrees of freedom

J2

-60°+175°

J2

135.1°/S

Main application

Welding

J3

-85°+170°

J3

259.3°/S

Specifications

BR-2010A

Arm Axis

J4

±150°

Arm Axis

J4

294.1°/S

Maximum load

6KG

J5

-130°+105°

J5

294.1°/S

Position repeatability

±0.08mm

J6

±220°

J6

426.7°/S

P point motion range

See picture

Maximum reach

2116mm

Installation method:

 Ground, hanging, side installation

Power capacity

3KVA

Environmental conditions for use

0-45°C,20-80%RH(No   condensation)

Main body weight

230kg

Protection level

Equivalent   to IP65




No.

Name

Intelligent tower foot welding robot

1.       

Configuration

welding robot,precision   positioner, welding machine

2.       

Robot specifications

BR-2010A Pro, 18KG load welding robot,

3.       

Programming method

No need for programming   and teaching, 3D graphics imported and automatically generated

4.       

Positioning and correction

±30mm laser positioning,   parametric calculation

5.       

Positioner load

1.2T 

6.       

Maximum clamping range

1200mm

7.       

Positioner repeatability

±0.1mm

8.       

Welding power supply

Aotai NBC-500RP Plus Digital Pulse Power   Supply

9.       

Safety protection

Anti-collision welding gun

10.    

Welding workpiece requirements

The tower foot of the stiffening plate is not assembled,   and the main material of the boot plate is not the tower foot of the angle   steel. The maximum gap between the assembled tower feet shall not exceed 4mm

11.    

Welding tower foot range

200*200*200-1200*1200*1200

12.    

Welding wire specifications

Φ1.2mmΦ1.4mmΦ1.6mm

 

13.    

Voltage

Three-phase   AC 380V±10% 50Hz±1




Workpiece

Features

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